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24/03/13

Unlocking the Potential of Lithium Battery Systems

Unlocking the Potential of Lithium Battery Systems for Battery-Powered Vehicles

At Adigo Drives, we pride ourselves on being at the forefront of electrification solutions. Serving as a hub for innovation and technology, we cater to the needs of companies across Northern Europe, offering comprehensive lithium battery systems for a wide range of applications, including construction machinery, material handling, airport equipment, municipal machines, mining machines, and more. Our approach is rooted in the belief that we are the leading provider in our field, offering unparalleled expertise and solutions to companies seeking to electrify their operations.

Understanding Lithium Battery Technology

Lithium-ion batteries have emerged as the preferred choice for powering battery-operated vehicles due to their high energy density, lightweight design, and long cycle life. These characteristics make lithium-ion batteries ideal for applications where efficiency, reliability, and performance are paramount. At Adigo, we offer standard battery packs from Vanguard and build custom-made battery packs with Micropower modules, tailoring our solutions to meet the unique needs of each client and application.

Safety Standards and Compliance

Ensuring the safety of lithium battery systems is of utmost importance to us. We adhere strictly to industry standards and regulations, such as those set by the IEC, UN, ISO, governing the design, manufacturing, and deployment of battery-powered vehicles. Our team of experts stays abreast of the latest developments in safety protocols and incorporates them into our battery systems to mitigate risks and ensure safe operation in diverse environments.

Integration of CAN Communication

One of the key features of our lithium battery systems is the integration of Controller Area Network (CAN) communication technology. CAN communication allows seamless communication between various components of the vehicle, including chargers, motor controllers, Vehicle Control Units (VCUs), Electronic Control Units (ECUs), and other onboard computers. This integration enhances system efficiency, performance monitoring, and diagnostic capabilities, through IoT devices, leading to optimized operation and maintenance of battery-powered vehicles. Furthermore, CAN communication contributes to safety by enabling precise control over battery charging and energy regeneration for the electric motor.

Optimizing Performance and Efficiency

Our lithium battery systems are engineered to deliver exceptional performance and efficiency across a wide range of applications. Through advanced battery management systems and intelligent charging algorithms, we maximize the usable capacity of the battery while prolonging its lifespan. This optimization ensures that battery-powered vehicles operate at peak performance levels, resulting in increased productivity and reduced downtime.

Maintenance Best Practices

Proper maintenance is essential for ensuring the longevity and reliability of lithium battery systems. Here are some best practices to follow:

  1. Regular Inspections: Conduct routine inspections to check for signs of wear, damage, or abnormal behavior. Inspect battery connections, terminals, and wiring for any anomalies and address them promptly.
  2. Temperature Management: Maintain optimal operating temperatures for the battery to prevent overheating or freezing, which can degrade performance and shorten lifespan. Implement thermal management systems to regulate temperature fluctuations and ensure consistent operation.
  3. Charge Management: Follow recommended charging practices to avoid overcharging or deep discharging, which can damage the battery and affect performance. Utilize smart charging solutions that monitor battery status and adjust charging parameters accordingly.
  4. Storage Conditions: Store batteries in a cool, dry environment away from direct sunlight and moisture. Proper storage conditions help preserve battery health during periods of inactivity and prevent degradation due to environmental factors.

Our Trusted Battery Suppliers

At Adigo Drives, we partner with leading battery manufacturers to ensure the highest quality and reliability of our battery systems. Two of our trusted suppliers include:

Micropower: Micropower Group specializes in the production of high-quality lithium-ion batteries modules that can be tailored to the specific needs of our customers. Their batteries are characterized by their advanced technology, compact design, and long service life, making them a preferred choice for our diverse range of applications. Read more here.

Vanguard: Vanguard Power Systems is a renowned manufacturer of lithium-ion battery systems, offering a wide range of products designed for various applications. Their batteries are known for their exceptional performance, durability, and safety features, making them an ideal choice for our simpler battery-powered vehicles and accessories in the industry. Read more here.

To conclude…

At Adigo Drives AB, we offer comprehensive solutions as system integrators, leveraging our expertise in lithium battery technology and industry-leading partnerships to deliver innovative electrification solutions to our customers. Whether you’re in the market for AGVs, material handling equipment, off-highway machinery, or ground support equipment, we have the expertise and resources to meet your needs effectively.

If you have any questions or would like to discuss your specific needs, please don’t hesitate to contact us at Adigo. We’re here to help!

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23/08/23

IPM vs. SPM

Permanent Magnet (PM) motors, which utilize magnets embedded into or attached to the rotor surface, offer several advantages. The magnets used in these motors are neodymium and iron-boron magnets, commonly known as Super-Magnets. These magnets possess a high magnetic field density per cm2, making them compact yet powerful. Their advantages include:

Size and Efficiency: PM motors with high magnetic field density can be designed to be one-third the size of a motor with similar performance. This compact size allows for efficient space utilization in applications such as electric vehicles (EVs). Additionally, PM motors exhibit high efficiency, minimizing electricity consumption during operation.

Durability: Super magnets have an estimated magnetic lifespan of approximately 400 years. Their long-lasting efficiency and reliability make them a dependable choice for various applications.

High Torque Density and Efficiency: EVs commonly utilize permanent magnet synchronous motors due to their high torque density and efficiency. These motors provide substantial torque output while consuming less energy, contributing to improved vehicle performance and range.

PM Motor Categories

PM motors can be categorized into two main types: Interior Permanent Magnet (IPM) and Surface Permanent Magnet (SPM) motors.

IPM Motors: These motors have permanent magnets embedded within the rotor itself. IPM motors offer high-speed performance and near-constant power over a broad speed range. They provide greater control over the magnetization of the magnetic circuit, making them ideal for applications such as traction motors in vehicles.

SPM Motors: SPM motors feature magnets attached to the exterior surface of the rotor. While they dominated the market previously, IPM motors have gained popularity in recent years due to their advantages in hybrid and electric vehicle applications. SPM motors have weaker mechanical strength and limited magnetic saliency, relying heavily on the magnetic torque component.

Why Choose IPM Motors over SPM Motors?

For high-speed applications like traction motors, IPM motors offer several benefits:

Efficiency: IPM motors consume up to 30% less power compared to conventional electric motors, resulting in energy savings.

High Torque and Speed: IPM motors generate high torque by utilizing both magnetic and reluctance torque components. They can operate efficiently over a wide speed range due to superior control over the magnetization of the magnetic circuit.

Mechanical Safety: Unlike SPM motors, the magnets in IPM motors are embedded within the rotor, ensuring improved mechanical safety as they won’t detach due to centrifugal force.

In conclusion, IPM motors provide compact size, high efficiency, durability, and superior performance, making them an excellent choice for high-speed applications such as traction motors in electric vehicles.

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22/03/08

CAROLI – E-KART DEVELOPER

caroli_logo

Customer: Caroli Motor AB
Application: Go-karts
Segment: E-Motorsports
Stage of involvement: Case Study

 

 

Swedish Company Caroli develops, manufactures and sells electronic products and services. They wanted to electrify their go-karts, since new regulations don’t allow you to drive indoors with karts run on petrol engines anymore. In close collaboration with suitable supplier and true motorsport specialists, we developed together with VTO an electric drivetrain that fits all new electrical karts. This solution creates a more stable and powerful engine, resulting in a smoother experience for the driver.

The new regulations have really revolutionized the world of go-karting. You are now able to enjoy speed and fun indoors in a quieter enviroment, while breathing clean air. With a brushless electric motor combined with Lithium Ion batteries gives a compact and easy package with high efficiency, low weight, long range and 10 minutes charge will give you a 10 minutes race.

With our solution it is also possible to adjust the speed of the go-karts with a remote control, which of course is very convenient for the young and inexperienced drivers which enhances the safety both for the driver and the staff handling the race.

Caroli_Stinger

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21/09/15

IVT Expo Virtual Live is happening!

Our specialist on motor controllers, Ferdinando Mapelli at DMC Gmbh, will participate at the IVT Expo. Ferdinando will speak on Advanced features in modern electric motor controller for industrial vehicle application. Register and log in with the links below to see how we at Adigo Drives AB can help you in the electrification process.

Date: 22 September
Where: Online
When: 10:30 CET

Register for the event here.
Find the conference program here.

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20/02/25

CAROLI – E-kart developer

Customer: Caroli Motor AB
Application: Go-karts
Segment: E-Motorsports
Stage of involvement: Case Study

Swedish Company Caroli develops, manufactures and sells electronic products and services. They wanted to electrify their go-karts, since new regulations don’t allow you to drive indoors with karts run on petrol engines anymore. In close collaboration with suitable supplier and true motorsport specialists, we developed together with VTO an electric drivetrain that fits all new electrical karts. This solution creates a more stable and powerful engine, resulting in a smoother experience for the driver.

The new regulations have really revolutionized the world of go-karting. You are now able to enjoy speed and fun indoors in a quieter enviroment, while breathing clean air. With a brushless electric motor combined with Lithium Ion batteries gives a compact and easy package with high efficiency, low weight, long range and 10 minutes charge will give you a 10 minutes race.

With our solution it is also possible to adjust the speed of the go-karts with a remote control, which of course is very convenient for the young and inexperienced drivers which enhances the safety both for the driver and the staff handling the race.

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20/01/28

LEV – Cargo bike collaboration

New Adigo challenge for drivetrain

Adigo has started an inspiring collaboration with Velove in Gothenburg, who develops LEV (Light Electric Vehicles) such as electric cargo bikes and related services, which primarily works as a transport carriage. Mainly for use in major cities across Europe where traffic congestion is high and new emission limits are pushing zero level. This gives their customers a 50% more efficient productivity and 15 times more environmental friendly parcel delivery, which can reach all final destinations better than vans.

The bike operates the last mile to any destination via bike paths, roads, on cobblestones and through narrow paths direct to the customers doorstep. The Velove cargo bike has rear wheel drive and all wheels got separate suspension. The hybrid power comes from your leg muscles and an electric motor as assistance. Adigo are now challenged to see how we can further improve their drivetrain and enable even more productivity for Velove’s customers through our know how in enabling motion.

Foto: Hermes

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24/01/11

Voltage Options in Off-Highway Machinery

Voltage Options in Off-Highway Machinery: Unraveling the Low Voltage vs. High Voltage Dilemma

In the fast-paced world of off-highway machinery, the decision between low-voltage and high-voltage systems is a make-or-break factor influencing performance, efficiency, and safety. To navigate this complex terrain successfully, it’s crucial to understand the differences between these two voltage options.

Decoding Low Voltage and High Voltage:

Low-voltage systems are capped at 30Vac or 60Vdc. For lighter off-highway applications, think battery levels of 120Vdc or lower – that’s the low-voltage realm. On the flip side, high-voltage systems, especially prevalent in mining and construction, kick in above 120 volts, sometimes reaching a whopping 1000Vdc or more. So, before settling on a battery voltage, consider the power needs and application requirements.

Advantages of Low Voltage:

Low-voltage systems come with their perks, making them a staple in the off-highway world:

  • Safety First: Lower voltage means lower risks of shocks, arcs, and fires – creating a safer environment for operators and tech wizards.
  • Budget-Friendly: Machines designed for low voltages are usually lighter on the wallet, both initially and in the long run.
  • Reliability Standard: A trusted solution with a proven track record, easily understood by techies and machine operators.
  • Keeping It Simple: Simple design equals easy troubleshooting, repairs, and maintenance – less downtime and fewer expenses.
  • Fun Fact: Did you know? Recent advancements include IPM motor technology for high efficiency in a compact design.

Low-voltage systems commonly power scenarios with a 20 kW cap. Picture electric tractors, utility terrain vehicles, automated guided vehicles – these are the low-voltage champions. But, be wary, their strengths might falter when tackling high-performance, energy-hungry machinery.

Advantages of High Voltage:

High-voltage systems are stealing the spotlight in the off-highway arena, and here’s why:

  • Power Surge: Perfect for heavy-duty machinery, offering more power and efficiency for top-notch productivity.
  • Tech Talk: Allows fancy tech integrations like electric propulsion and regenerative braking, cutting down on fuel consumption and emissions.
  • Future-Proof: Ready to tackle future regulations and environmental standards, setting companies up for the long haul.
  • Efficiency Boost: Less heat loss during energy conversion means an efficiency boost overall.

For the heavy-duty players and fully electric chassis, high voltage is the go-to. Smaller tools that crave less power can either sip directly from the primary high-voltage source or indulge in a DC/DC converter. The choice? It depends on factors like cost, availability, and how complicated you want the integration dance to be.

In a Nutshell:

Choosing between low voltage and high voltage boils down to your specific needs, machine requirements, and safety concerns. While low voltage rocks the reliability boat, high voltage takes the lead in power and keeping up with industry trends.

Adigo Drives Solutions:

Whether you’re diving into low or high voltage, count on us to cater to your electrical whims. Our commitment to delivering comprehensive solutions has led us to embrace both low and high voltage in our product range. Plus, we tests both LV and HV components, ensuring top-tier quality and supporting partners in crafting complete solutions for their gear. Trust Adigo Drives for innovative solutions driving excellence in the fiercely competitive off-highway landscape.

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22/03/08

Hust – Solar Powered Vehicle

Customer: Halmstad University Solar Team (HUST)
Application: Solar Powered Vehicle
Segment: Utility vehicle, Light electric vehicle
Stage of involvement: Idea stage

 

In 2018, while in Jönköping at the Elmia Subcontractor Fair, Adigo was approached by the Halmstad University Solar Team (HUST). They needed assistance in finding the right means of propulsion for a solar powered vehicle they were going to enter in the competition “Bridgestone World Solar Challenge”. Students in 35 countries around the globe compete against each other in a 3000 kilometer trip, to see which solution is the most efficient to gain futures’ fossil-free vehicles.

With HUST we were fortunate enough to enter already at the idea stage, which gave us a great opportunity to really understand the customer’s unique design and needs, in order to create the best possible solution. After some adaptation these solutions were incorporated into the HUST vehicle. The final result was a highly efficient propulsion system which includes a permanent motor and a motor controller built for the specific task of being as potent as could be.

 

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19/06/27

Our Services

Adigo consists of a team of specialists with exceptional skills in electromechanical solutions. HMI components, electric ac and dc motors, gearboxes, ac-compressors and motor control electronics are some of the solutions we work with. Our broad competence and long experience with delivering both unique, customized and standardized solutions has resulted in a big client base within areas such as material handling, utility vehicles, automotive and medical technology. Regardless of the area, we always manage to find the best solution for your business.

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Our Process

Our goal is to get involved in the process as soon as possible, preferably already at the stage of the case study. However, we’re always ready to assist you, no matter how far along you’ve come. Below you can get an insight into what a typical process looks like.

Concept evaluation

  • Pre-study
  • Feasibility

In all aspects of electrification, we begin all design and concept studies based on the user definition and the purpose of the product on the market. We start the process by analyzing our customers’ demands and needs, and together we create an idea based on this. The next step is the pre-study, where we have to take several variables into consideration, such as risk calculations and looking into our customer’s specific needs to see whether the idea is doable or not. We aim to answer all the customers questions in regards to profitability of their product through out the entire lifecycle of their product.

Engineering

  • Project management
  • System design

The next step of the process is the engineering part. This is when it’s time to set up a professional team, the environmental objectives of the project, and start to look for a suitable supplier. When this is done we start to substantiate the idea. The project manager forms a timeline for the project and looks into which types of resources and competences are best fitted for the particular solution. With all the resources in place we start defining the concept, assessing the different components, looking into system and functional design, and in some cases defining the communication between the parts.

Prototyping & Testing

  • Verification
  • Approval

Out of these two steps we will end up with a working prototype. Together with our customer we test the prototype to ensure it upholds its requirements, and if the customer wants, we also do a validation of the product. During this real life test drive we perform both functional, safety standard and lifetime tests. Other aspects may include defining battery technology, comparing the electric motor and regulator as well as estimating the technology level for the entire drive system. It is also important to define the power capacity for maximum use.

Production & Logistics

  • Assembly
  • Traceability

In the fourth step we start to manufacture the quality checked products while following all our standard routines. If needed, we can also perform an end-of-line (EOL) test. This will automatically give you a traceability of all your products. Sometimes, if the solution so requires, we also help to bring out tailor-made packaging for the deliveries. To get your shipment in time, we can handle EDI orders or just make sure to deliver just-in-time (JIT). In Sweden, Adigo accommodates a stock of standard products and subcomponents, for flexibility and fast deliveries.

Support & Updates

  • Follow-up
  • Improvements

We wrap up the process by submitting the final, refined product to the customer and the follow-up work begins. One of our most important goals is to make sure that our customers feel completely secure when putting their valuable ideas in the hands of Adigo. Our mission doesn’t cease just because the hands-on work seems to be done. We are here for follow-ups, product and process improvements, and after market activities, to ensure that our customer feels confident in having Adigo as a long term partner.

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Concept evaluation
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Engineering
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Prototyping & Testing
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Production & Logistics
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Support & Updates

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431 53 Mölndal
Tel: +46-(0)31-67 23 40

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