ELEMATIC – Wagon E9

Customer: Elematic
Application: Wagon E9 Automatic
Segment:  Precast concrete machinery
Stage of involvement: Case study

Advancing Industrial Efficiency: Electrifying Elematic Wagon E9 with Adigo Drives

At Adigo Drives, we are committed to advancing electrification solutions that redefine efficiency and safety in industrial applications. Our latest collaboration with Elematic on the automatic transportation wagon – Wagon E9 —a pivotal component in their precast concrete production technology—demonstrates this commitment. The Wagon E9, essential for transporting hollow core slabs, has been significantly enhanced through our innovative electrification approach.

Project Overview

Elematic automatic transportation wagon, Wagon E9, is crucial for the logistics of precast concrete plants, designed to transport heavy loads with precision and reliability. By transitioning to a battery driven system, we’ve enhanced both its functionality and user experience.

Adigo Drives’ Contribution

In this project, Adigo Drives provided essential electrification expertise that revolutionized the performance of the Wagon E9. We supplied advanced electric motors with brake, motor controllers, and Lithium-Ion Battery Packs, transforming the Wagon E9 into a fully mobile electric system, greatly improving operational efficiency and safety.

Key Contributions:

– Motor Controllers: Precision control systems from DMC SuperSigma 2 ensure smooth and efficient operation of the electric motors.

– Electric Motors: High-performance SMAC series IPM motors from E-comer are engineered to meet the heavy-duty demands of transporting precast concrete slabs.

– Lithium-Ion Battery Packs and Chargers: Vanguard’s Lithium-Ion Battery Packs and chargers provide reliable power, ensuring continuous operation with minimal downtime.

Results and Impact

The electrification of the Wagon E9 has brought significant improvements to precast concrete plant operations:

– Increased Productivity: Automation and electrification have minimized downtime, accelerating material transport.

– Enhanced Worker Safety: Reduced manual handling has significantly lowered the risk of workplace injuries.

– Cost Efficiency: Less components with high efficiency.

Conclusion

The successful electrification of Elematic Wagon E9 by Adigo Drives highlights the transformative potential of cutting-edge technology in industrial processes. This project demonstrates how Adigo’s electrification solutions, combined with Elematic’s expertise in precast concrete technology, can set new benchmarks for efficiency, safety, and sustainability in the industry.

For detailed specifications of the automatic transportation wagon – E9, check https://www.elematic.com/product/automatic-slab-transportation/

ELEMATIC – Preparer E9

Customer: Elematic
Application: Casting bed preparation
Segment:  Precast concrete machinery
Stage of involvement: Case study

Powering Innovation Together—Adigo Drives and Elematic Preparer E9

Adigo Drives and Elematic have teamed up to deliver a groundbreaking solution in the precast concrete industry. Our collaboration on the Preparer E9 is a perfect example of how advanced electrification can revolutionize traditional processes, enhancing efficiency, precision, and sustainability.

About Elematic and the Preparer E9

Elematic, a global leader in precast concrete technology, consistently sets the bar for innovation in the construction industry. Their products are designed to streamline operations, improve quality, and reduce costs in precast production.  The Preparer E9, their latest innovation, exemplifies these principles, offering a state-of-the-art solution for preparing precast concrete floors with unmatched accuracy and reliability.

Adigo Drives’ Role: Electrifying the Future

At Adigo Drives, we specialize in electrification solutions that push the boundaries of what’s possible. For the Preparer E9, we provided cutting-edge electric motors and motor controllers, transforming it into a fully electric system. But what does that mean in technical terms?

Technical Highlights:

The electric motors we integrated into the Preparer E9 are based on IPM topology and are supplied by E-comer. Specifically, we used the SMAC series of IPM motors, which are designed for heavy-duty performance, delivering high torque with exceptional precision. This is vital in the demanding environment of concrete preparation, where consistency and control are paramount. Our motors are paired with advanced motor controllers from DMC, specifically the SuperSigma 2 controllers, which feature outstanding performance. This ensures that the Preparer E9 maintains optimal performance, regardless of varying material densities or environmental conditions.

One of the most significant benefits of electrification is the reduction of noise and elimination of emissions. The Preparer E9 operates quietly and cleanly, making it ideal for indoor use and aligning with the growing emphasis on sustainable construction practices.

The Results: Efficiency, Precision, and Sustainability

The collaboration between Adigo Drives and Elematic has yielded significant benefits:

– Enhanced Efficiency: Our electrification solutions enable the Preparer E9 to operate more efficiently, cutting energy consumption and reducing operational costs.

– Precision Control: The advanced control systems provide the exacting precision required for high-quality precast concrete production.

– Sustainable Operation: The move to a fully electric system eliminates harmful emissions and significantly reduces noise, contributing to a safer, more sustainable work environment.

– Silent and Zero Emission: No emissions make it possible to use inside and being silent improves working environment and communication with colleagues.

Why Choose Adigo Drives?

Partnering with Adigo Drives means choosing a company that’s committed to innovation, precision, and sustainability. Our work with Elematic on the Preparer E9 highlights our ability to deliver advanced electrification solutions tailored to meet the specific needs of our partners. Here’s why you should consider working with us:

– State-of-the-Art Technology: We leverage the latest in electrification technology to provide superior solutions.

– Customized Solutions: We tailor our offerings to fit your unique operational needs and goals.

– Ongoing Support: Our team is dedicated to supporting your project from concept to completion, ensuring success at every stage.

In Conclusion

The partnership between Adigo Drives and Elematic on the Preparer E9 is a testament to the power of advanced electrification. Together, we’re driving innovation in the precast concrete industry, setting new standards for efficiency, precision, and sustainability.

Interested in learning more about Elematic and the Preparer E9?

https://www.elematic.com/concrete-issues/powerful-and-energy-efficient-battery-driven-preparer-e9-evokes-joy-at-hollow-core-plant/

22/03/08

ESLA eKick – CS

Customer: E.S Lahtinen OY
Application: Light Electric Vehicle
Segment: eMobility
Stage of involvement: Idea Stage

AN ELECTRIC KICK TOWARDS THE FUTURE

Imagine a world where mobility challenges no longer limit your freedom. With the innovative ESLA eKick, a perfect blend of functionality and cutting-edge technology, individuals needing walking assistance can now rediscover independence and joy in everyday life. Designed by E.S. Lahtinen Oy and powered by Adigo Drives’ electrification expertise, this electric rollator offers unparalleled safety, comfort, and convenience.

ABOUT E.S. LAHTINEN OY AND THE eKick

E.S. Lahtinen Oy (ESLA) is a family business based in Finland with a legacy of creating safe and ecological exercise equipment for year-round indoor and outdoor use. In autumn 2024, the company launched the ESLA eKick, a groundbreaking electric rollator that merges the features of a walker and a kick-cycle. Designed for individuals needing walking assistance, the E-kick provides unmatched mobility and convenience, making it an ideal companion for all kinds of users in every season.

ADIGO DRIVES’ ROLE

Adigo Drives brings decades of expertise in creating unique electromechanical solutions tailored to client needs. When ESLA approached us to electrify their well-loved product, we rose to the challenge, delivering a robust design that integrates seamlessly with their vision. Our collaboration resulted in a product that combines quality, innovation, and sustainability.

TECHNICAL HIGHLIGHTS

• Solid aluminium frame and four large wheels with ball-bearing hubs for stability and durability.
• Dual handlebar controls with self-centering system for effortless maneuverability.
• Effective disc brakes that perform reliably on wet surfaces and in freezing temperatures.
• Powerful electric motors offering a range of up to 30–40 km on a single charge.
• Three optimized drive modes: walking assist (2 km/h), ride-on (7 km/h), and optional high-speed mode (15 km/h).
• LED lighting, front and rear reflectors for enhanced safety in low-light conditions.
• Simple, intuitive display to control speed, lighting, and battery monitoring.
• A safety switch ensures the device stops when removed, prioritizing user security.

THE RESULTS

Our partnership with ESLA led to the creation of a transformative mobility device:
• ESLA now independently manufactures the eKick using carefully selected, high-quality components.
• The collaboration underscored Adigo Drives’ commitment to delivering tailored, high-performing solutions.
• ESLA expressed satisfaction with the partnership and appreciated the technical support provided to streamline production.

WHY CHOOSE ADIGO DRIVES?

When you partner with Adigo Drives, you’re choosing precision, commitment, and sustainability. Our work with ESLA eKick highlights our ability to deliver electrification solutions that meet real-world challenges while promoting innovation.

Reasons to work with us:
• Cutting-edge technology: We deliver modern, reliable solutions.
• Custom designs: Tailored to your specific needs and requirements.
• Comprehensive support: From concept to completion, we ensure your project’s success.

IN CONCLUSION

Together, Adigo Drives and E.S. Lahtinen Oy have developed a product that enhances mobility, promotes independence, and contributes to a more sustainable world. The ESLA eKick transforms the lives of those needing walking assistance, embodying our mission to simplify and enrich human lives.

Interested in learning more about ESLA? Visit their website

CAROLI – E-KART DEVELOPER

Customer: Caroli Motor AB
Application: Go-karts
Segment: E-Motorsports
Stage of involvement: Case Study

Swedish Company Caroli develops, manufactures and sells electronic products and services. They wanted to electrify their go-karts, since new regulations don’t allow you to drive indoors with karts run on petrol engines anymore. In close collaboration with suitable supplier and true motorsport specialists, we developed together with VTO an electric drivetrain that fits all new electrical karts. This solution creates a more stable and powerful engine, resulting in a smoother experience for the driver.

The new regulations have really revolutionized the world of go-karting. You are now able to enjoy speed and fun indoors in a quieter enviroment, while breathing clean air. With a brushless electric motor combined with Lithium Ion batteries gives a compact and easy package with high efficiency, low weight, long range and 10 minutes charge will give you a 10 minutes race.

With our solution it is also possible to adjust the speed of the go-karts with a remote control, which of course is very convenient for the young and inexperienced drivers which enhances the safety both for the driver and the staff handling the race.